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ABB 2TLA010029R0000 Safety Relay
Product Description
The ABB 2TLA010029R0000 is a high - performance safety relay belonging to the RT9 series. It is designed with a compact and universal structure, playing a crucial role in ensuring the safety of industrial machinery and equipment. This relay can effectively supervise both external safety devices, such as light beams, safety mats, safety switches, and the internal safety mechanisms of machinery. It serves as a reliable safeguard in industrial control systems, capable of rapidly responding to safety - related signals and implementing corresponding control actions to prevent potential accidents.
Key Specifications
- Power Supply: Operates on a 24V DC power supply, which is common in industrial settings. It has a certain tolerance to voltage fluctuations within the industrial environment, ensuring stable operation.
- Contact Configuration: Features a Double - Pole Single - Throw Normally - Open (DPST - NO) contact configuration. The contact current rating is 6A, suitable for controlling various loads in industrial circuits. The contact voltage for AC is nominally 250V, and for DC, it is 24V. The contact material is silver, which offers good electrical conductivity and durability.
- Input Channels: Equipped with 2 safety input channels, 1 auto - reset input, and 1 test - reset input. This flexible input configuration allows it to be connected to a variety of safety - related sensors and devices, such as emergency stop buttons, safety light curtains, and limit switches.
- Outputs: There is 1 digital output (relay information output with a changeover contact) and 2 enabling paths. Each enabling path has 2 normally - open contacts in series, with a contact rating of 2A (240V AC, AC - 15) / 1A (24V DC, DC - 13). These outputs can be used to control the power supply of machinery or trigger other safety - related actions.
- Mounting: Designed for DIN rail mounting, which simplifies installation in control cabinets. The width of the relay is 22.5 mm, making it space - efficient.
- Environmental Parameters: The operating temperature range is from - 10°C to + 55°C, suitable for use in a wide range of industrial environments. The humidity range it can tolerate is 35% - 85% without icing or condensation. The rated impulse voltage (Uimp) is 2.5 kV, providing good protection against voltage surges. The degree of protection is IP20, which protects against solid objects larger than 12 mm, such as fingers, and is suitable for indoor use in control panels.
Advantages & Features
- Versatile Input Options: With 5 input modes and the ability to support single or dual - channel inputs, it can be easily adapted to different safety device setups. This versatility allows it to replace many other safety relays in the market, reducing the need for multiple types of relays in a complex industrial system.
- Reset Options: It offers a choice between manual supervised reset and automatic reset. The manual supervised reset is ideal for applications where safety gates or devices that people can pass through are involved. For example, in a manufacturing plant, when workers need to enter a hazardous area through a safety gate, the manual reset ensures that the machinery remains stopped until it is safe to restart. Automatic reset can be used for small safety hatches, provided that the risk assessment deems it acceptable. This flexibility in reset options caters to different safety requirements in various industrial scenarios.
- Dual - Function Information Output: The relay has a dual - function information output. It can indicate whether a safety gate is open or if the relay needs to be reset. This provides real - time information to operators and maintenance personnel, facilitating quick troubleshooting and ensuring the proper functioning of the safety system.
- Cost - Effective Design: By using the latest component technology and modern assembly techniques, ABB has ensured that the 2TLA010029R0000 is a highly cost - effective solution. It provides reliable safety functions at a reasonable price, making it an attractive choice for industrial users who need to balance performance and cost.
- High Safety Standards Compliance: Complies with EN 62061 and ISO 13849 - 1 standards, ensuring that it meets international safety requirements. This makes it suitable for use in industries where strict safety regulations are enforced, such as automotive manufacturing, food processing, and pharmaceuticals.
Application Fields
- Manufacturing Industry: In manufacturing plants, it can be used to connect safety devices like emergency stop buttons, safety light curtains, and safety mats to the control system of production machinery. For example, in a metal stamping factory, the safety relay can be connected to the safety light curtain installed around the stamping machine. If an object or a person breaks the light beam of the curtain, the relay will quickly cut off the power to the stamping machine, preventing potential injuries.
- Automotive Industry: In automotive assembly lines, the 2TLA010029R0000 can be used to ensure the safety of workers around robotic arms and other automated equipment. It can be connected to safety switches on the access doors of the robotic work cells. When a door is opened, the relay will immediately stop the operation of the robots to avoid collisions with workers.
- Food and Beverage Industry: In food and beverage production facilities, where hygiene and safety are of utmost importance, this safety relay can be used to control the operation of machinery such as filling machines, packaging machines, and conveyor belts. It can be connected to safety sensors that detect foreign objects in the production line or monitor the proper functioning of safety guards. If any safety issues are detected, the relay will stop the machinery to prevent product contamination or equipment damage.
- Power Generation and Distribution: In power plants and substations, the safety relay can be used to protect maintenance personnel. It can be connected to safety switches on the doors of electrical cabinets. When a cabinet door is opened, the relay will cut off the power supply to the relevant electrical components, preventing electric shock hazards.
Precautions
- Installation: When installing the relay, ensure that the DIN rail is properly mounted and can support the weight of the relay. The wiring should be done in accordance with the wiring diagram provided in the product manual. Use appropriate cables with sufficient cross - sectional area to handle the current. Make sure to connect the power supply wires correctly, observing the positive and negative polarities for the 24V DC power supply.
- Configuration: Configure the input and output settings according to the specific safety requirements of the application. Select the appropriate reset mode (manual or automatic) based on the nature of the safety devices and the risk assessment of the work area. Ensure that the IP address (if applicable for network - connected versions) is correctly set and does not conflict with other devices in the network.
- Operation: During normal operation, regularly check the status indicators on the relay. The LED indicators can show the operating status of the relay, such as power - on, input activation, and output status. If any abnormal conditions are detected, such as a continuous flashing of an error - related LED, refer to the troubleshooting section of the product manual or contact ABB technical support.
- Maintenance: Periodically clean the relay to remove dust and dirt, especially if it is installed in a dusty environment. Check the contacts for signs of wear or corrosion. If the contacts show excessive wear, they may need to be replaced. Update the firmware of the relay as recommended by ABB to ensure optimal performance and compatibility with the latest safety standards. Conduct regular functional tests of the safety relay to verify that it is operating correctly.
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