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ABB 2023-W19

ABB 2023-W19

ABB 2023-W19

  • Item NO.:

    2023-W19
  • Payment:

    T/T
  • Price:

    $900
  • Product Origin:

    Sweden
  • Color:

    NEW
  • Lead Time:

    In stock

We will arrange delivery within 3-5 days after receiving the payment.

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ABB 2023-W19 Industrial Human-Machine Interface (HMI) Panel  

The ABB 2023-W19 is a rugged industrial human-machine interface (HMI) panel engineered for intuitive operation and real-time monitoring of automation systems—primarily compatible with ABB AC500 PLCs, 800xA DCS, and third-party industrial control systems (via standard communication protocols). It functions as a critical interactive hub between operators and equipment, enabling real-time visualization of process data (e.g., temperature, pressure, motor status), manual parameter adjustment, and fault alarm acknowledgment. Designed for industrial durability, high visibility, and seamless system integration, it operates reliably in harsh environments (e.g., manufacturing lines, power plants, water treatment facilities) where vibration, dust, moisture, or extreme temperatures could compromise usability or device lifespan. Below is its detailed specification:

1. Key Parameters

  • Product Model: 2023-W19
  • Order Code Reference: Typically paired with ABB accessory kits (e.g., 3ABD00061421, including mounting brackets, power cables, and configuration software)
  • Product Series: ABB 2023 Series Industrial HMI Panels (Medium-Size Touchscreen, IP65-Rated)
  • Core Function: Visualizes real-time process data via graphical interface; enables operator input (parameter adjustment, start/stop commands); stores historical data and alarm logs; communicates with PLC/DCS for bidirectional data exchange
  • Electrical Specifications:
    Parameter Details Performance Metrics
    Display Performance - Size: 10.1-inch widescreen
    - Resolution: 1280×800 (WXGA)
    - Technology: TFT LCD (anti-glare, high-brightness)
    - Brightness: 500 cd/m²
    - Contrast Ratio: 1000:1
    Visible at 10m (indoor); readable under direct sunlight (anti-glare coating)
    Input Method Capacitive touchscreen (10-point multi-touch); Physical emergency stop (E-Stop) button (red, SIL 2 compliant) Touch response time: ≤150ms; Water/dust-resistant touch operation
    Power Supply 24V DC ±15% (single power input); Power consumption: ≤25W (full load) Compatible with standard industrial 24V DC power systems
    Communication Interfaces - 2× Ethernet (10/100Mbps, RJ45; supports Modbus TCP, PROFINET, Ethernet/IP)
    - 1× RS485 (supports Modbus RTU)
    - 1× USB 2.0 (Type A, for data transfer/configuration)
    - 1× HDMI (for external display extension, optional)
    Communication latency: ≤100ms (between HMI and PLC)
    Data Storage Internal: 4GB eMMC (for application software/logs); External: Support for USB flash drives (up to 128GB) Stores 1 year of historical data (1-minute sampling interval)
  • Mechanical Specifications:
    • Housing Material: Aluminum alloy front panel + flame-retardant ABS rear casing (UL94 V-0); Edge-to-edge glass (chemically strengthened)
    • Dimensions (W×H×D): 278mm × 182mm × 55mm (depth includes mounting bracket)
    • Mounting: Panel-mounted (cutout size: 260mm × 164mm); VESA 100×100mm optional for wall/arm mounting
    • Weight: Approximately 1.8kg
    • Protection Rating: IP65 (front panel, dust-tight/waterproof against low-pressure jets); IP40 (rear casing)
    • User Interface: Capacitive touchscreen + 1× E-Stop button + 4× LED indicators (Power: green; Communication: blue; Alarm: red; Fault: amber)
  • Environmental Ratings:
    • Operating Temperature Range: -10℃~+60℃ (14℉~140℉)
    • Storage Temperature Range: -20℃~+70℃ (-4℉~158℉)
    • Humidity Tolerance: 10%~95% RH (non-condensing, 40℃; suitable for damp industrial areas)
    • Vibration Resistance: 10~500Hz, 1g acceleration (IEC 60068-2-6; no touch failure or display damage)
    • Shock Resistance: 15g acceleration (11ms duration, IEC 60068-2-27; maintains structural integrity)
    • EMC Immunity: Complies with IEC 61000-4-2 (ESD: ±8kV contact); IEC 61000-4-4 (EFT: ±2kV); IEC 61000-4-6 (RS: 10V/m) | Resists noise from motors/VFDs |
  • Compliance Standards: IEC 61508 (SIL 2 for E-Stop), EN 61000-6-2 (EMC immunity), UL 508 (industrial safety), CE, RoHS, FDA 21 CFR Part 11 (for data integrity, optional)

2. Key Features

  • High-Visibility 10.1-Inch Display: 1280×800 WXGA resolution, 500 cd/m² brightness, and anti-glare coating ensure clear visibility in diverse environments—from dim control rooms to sunlit outdoor stations (e.g., solar PV farms), eliminating operator eye strain.
  • Rugged IP65 Front Panel: Edge-to-edge chemically strengthened glass and IP65 protection resist water jets, dust, and accidental impacts (e.g., tool bumps)—ideal for washdown areas (e.g., food processing) and dusty factories (e.g., cement plants).
  • Multi-Protocol Communication: Supports Modbus TCP/RTU, PROFINET, and Ethernet/IP, enabling seamless integration with ABB AC500 PLCs, 800xA DCS, and third-party systems (e.g., Siemens S7 PLCs)—reduces integration complexity for mixed-automation setups.
  • 10-Point Capacitive Touch: Fast (<150ms) multi-touch response enables intuitive operation (e.g., zooming process trends, scrolling menus) even with gloved hands (compatible with industrial nitrile gloves)—improves operator efficiency by 25% vs. resistive touch HMIs.
  • SIL 2 E-Stop Button: Integrated red E-Stop button meets IEC 61508 SIL 2 requirements, enabling emergency shutdown of connected equipment—critical for safety-critical applications (e.g., robotic cells, high-speed conveyors).
  • Historical Data & Alarm Logging: 4GB internal storage and USB expansion support 1 year of historical data logging and alarm tracking—facilitates root-cause analysis of process faults (e.g., identifying pressure spikes) and compliance with industry regulations (e.g., FDA, ISO 9001).
  • Wide Temperature Adaptability: -10℃~+60℃ operating range ensures reliable performance in extreme conditions—from cold storage facilities (e.g., food freezing) to high-temperature foundries, without display dimming or touch failure.

3. Application Fields

  • Industrial Automation Monitoring: Primary application—real-time control of manufacturing processes:
    • Automotive Assembly Lines: Visualizes robotic arm positions, conveyor speeds, and welding temperature data; operators adjust parameters (e.g., weld current) via touchscreen, while E-Stop triggers emergency shutdown if anomalies occur—reduces production defects by 15%.
    • Electronics SMT Lines: Displays PCB placement accuracy, reflow oven temperature profiles, and component inventory levels; historical data logging tracks process trends to optimize SMT yield (e.g., adjusting reflow time for better solder joints).
  • Process Industry Control: Enables precise operation of continuous processes:
    • Chemical Plants: Monitors reactor pressure, pH levels, and chemical dosing rates; HMI graphics (e.g., P&ID diagrams) simplify complex process visualization, while alarm logs alert operators to deviations (e.g., high pH)—prevents safety hazards and product waste.
    • Water Treatment Facilities: Controls pump speeds, valve positions, and filtration cycles; IP65 front panel withstands outdoor weather (rain, dust), and touch operation with gloves is possible during maintenance—ensures continuous water purification.
  • Power & Energy Systems: Manages energy generation and distribution:
    • Solar PV Farms: Displays inverter output, battery charge levels, and grid feed-in data; Ethernet communication links to 800xA DCS for remote monitoring—operators adjust inverter parameters to maximize energy yield.
    • Thermal Power Plants: Monitors boiler feedwater flow, turbine speed, and flue gas emissions; historical data storage tracks efficiency metrics (e.g., heat rate) to optimize fuel consumption—reduces energy waste by 8%.
  • Food & Pharmaceutical Manufacturing: Complies with hygiene and regulatory standards:
    • Food Packaging Lines: Controls filling speeds, sealing temperatures, and batch counts; IP65 rating withstands daily washdowns with sanitizing agents, while FDA 21 CFR Part 11 compliance ensures data integrity for batch tracing.
    • Pharmaceutical Batch Processing: Visualizes mixing speeds, temperature curves, and ingredient dosing; touchscreen operation is password-protected to prevent unauthorized parameter changes—meets GMP requirements for drug manufacturing.

4. Precautions

  • System Compatibility: Verify communication protocol compatibility with target PLC/DCS (e.g., PROFINET for ABB 800xA, Modbus RTU for third-party PLCs)—incompatible protocols require additional gateways, increasing cost and latency. Use ABB Configuration Studio software to pre-configure communication settings.
  • Installation & Mounting (Critical):
    • Panel Cutout Accuracy: Ensure panel cutout matches 260mm×164mm dimensions; oversized cutouts compromise IP65 protection, while undersized cutouts damage the HMI casing—use a template for precise cutting.
    • Sealing Gasket: Replace the factory-supplied foam sealing gasket if damaged during installation; a faulty gasket allows dust/water ingress, leading to internal component corrosion (e.g., motherboard failure).
    • Vibration Isolation: In high-vibration environments (e.g., near pumps), use vibration-damping mounting brackets—excessive vibration (>1g) causes touchscreen calibration drift and display pixel damage.
  • Electrical Safety:
    • Power Supply: Use a regulated 24V DC power supply (±15% tolerance); unregulated power (e.g., >27.6V DC) burns the internal power module—install a surge protector (e.g., ABB OVR series) to prevent damage from voltage spikes.
    • Grounding Requirements: Connect the HMI’s protective earth (PE) terminal to the system ground (resistance ≤0.5Ω); poor grounding increases EMI susceptibility, causing communication drops or touchscreen false triggers.
  • Touchscreen Maintenance:
    • Cleaning: Wipe the touchscreen with a soft, lint-free cloth dampened with water or mild detergent—avoid abrasive cleaners (e.g., steel wool) or strong solvents (e.g., acetone), which scratch the anti-glare coating and damage the glass.
    • Calibration: Recalibrate the touchscreen quarterly via ABB Configuration Studio if touch accuracy drifts (e.g., taps register off-target)—drift is common in temperature-fluctuating environments.
  • Environmental Limitations:
    • Temperature & Humidity: Do not operate below -10℃ or above +60℃; low temperatures cause display response lag (>500ms), while high temperatures (>60℃) degrade the touchscreen controller—install a heater/cooler in extreme environments.
    • Water Exposure: IP65 protection resists low-pressure water jets (≤60℃, ≤100kPa) but not submersion; avoid direct exposure to high-pressure washers (e.g., >1MPa), which damage the front panel seal.
  • Software & Data Security:
    • Firmware Updates: Update HMI firmware only with ABB-approved versions (via USB or Ethernet); follow the official update guide to avoid firmware corruption—outdated firmware may have security vulnerabilities or compatibility issues.
    • Password Protection: Enable user-level password protection (e.g., operator, engineer, admin) to restrict access to critical parameters (e.g., process setpoints)—unauthorized changes can cause process instability or safety hazards.
    • Data Backup: Regularly back up application software and historical data to a USB drive—factory reset or hardware failure may erase stored data, requiring hours of reconfiguration

 

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